According to Production Capacity, Size of Raw Material and Finished product M/S
JAY KHODIYAR MACHINE TOOLS has developed four models of Briquetting Plant which are -
SUPER-60 Model |
SUPREME-70 Model |
JUMBO-BRQ 9050 Model |
JUMBO-BRQ 9075 Model |
SUPER-60 MODEL
Super-60 is first model developed by JAY KHODIYAR MACHINE TOOLS . Although only drawback of this model is that it requires Hammer Mill for powder form of material yet till now it is best model that require medium production capacity with minimum capital invest.
| Production Capacity |
: |
600-750 Kg/Hr |
| Finished product Size |
: |
60 mm Diameter |
| Finished Product Shape |
: |
Cylindrical |
| Raw Material form |
: |
Powdery |
| Process Cost/MT (Approx) |
: |
IRs.450/- |
SUPREME-70 MODEL
This is latest mechanism of super-60 model. This model is best for those that want more production than Super-60 (750 to 1000 Kg/hr) but want less capital investment than Jumbo-90 Model. It is also required Hammer Mill for converting powdery form of the Raw Material.
| Production Capacity |
: |
750-1000 Kg/Hr. |
| Finished product Size |
: |
70 mm Diameter |
| Finished Product Shape |
: |
Cylindrical |
| Raw Material form |
: |
Powdery |
| Process Cost/MT (Approx) |
: |
IRs.400/- |
POWDER MAKING UNIT
As above mentioned that both models will accept only powdery form of Raw Material so, it must required powder making unit. Powder making unit consist parts of :
| Screw Conveyor |
: |
Regular feeding of Raw Material up to Hammer Mill |
| Hammer Mill |
: |
Reducing size of Raw Material up to powdery form |
| Blower, pipe, cyclone & Air lock |
: |
Transporting the processed Raw Material |
| Holding Bin |
: |
Storage of powdery Raw material |
| Screw Conveyor |
: |
Convey the material up to Briquetting press |
LAYOUT OF SUPER - 60 & SUPREME - 70 MODEL
| 1 |
Briquetting press |
|
| 2. |
Screw conveyor |
| 3. |
Holding Bio |
| 4. |
Holding Bin |
| 5. |
Cyclone |
| 6. |
Rotary Air lock |
| 7. |
Connecting pipe |
| 8. |
Blower |
| 9. |
Hammer Mill |
| 10. |
Screw Conveyor for R.M. Feeding |
| 11. |
Space for Raw material |
| 12. |
Ground flooring |
| 13 |
Die Holder (output of Briquettes) |
| 14. |
Main Electric Motor |
JAMBO - BRQ 9050 & JUMBO-BRQ 9075 MODEL
The flagship product of JAY KHODIYAR MACHINE TOOLS is JUMBO-BRQ 9050 & JUMBO-BRQ 9075 Model. It has Jumbo production capacity with minimum operation cost in compare to above two models. Some latest modifications make it more economical and most effective model
BRIQUETTING PLANT JUMBO-BRQ 9050
Our New Research to make low production cost with the nearer same production capacity of 75 HP Model.
| Production Capacity |
: |
1100-1200 Kg/Hr. |
| Finished product Size |
: |
90 mm Diameter |
| Finished Product Shape |
: |
Cylindrical |
| Process Cost/MT (Approx) |
: |
IRs.300/- |
THE FEATURES OF JUMBO-BRQ 9050
- Maximum Production Capacity
- Heavy structure with standard design
- Acceptability up to 20 mm size of Raw Material (NO need of powder Form)
- Easy Operating system
- High-density of finished product with 90 mm diameter
- Lowest production Cost per MT due to state of art technology
- Low Electric consumption due to direct feeding without hammer Mill
- Low maintenance cost
- Low management cost due to high production capacity
- No loss of production & Air pollution due to direct feeding system
BRIQUETTING PLANT JUMBO-BRQ 9075
| Production Capacity |
: |
1200-1500 Kg/Hr. |
| Finished product Size |
: |
90 mm Diameter |
| Raw Material Form |
: |
Cylindrical |
| Process Cost/MT (Approx) |
: |
IRs.350/- |
THE FEATURES OF JUMBO-BRQ 9075
- Maximum Production Capacity
- Heavy structure with standard design
- Acceptability up to 20 mm size of Raw Material (NO need of powder Form)
- Easy Operating system
- High-density of finished product with 90 mm diameter
- Lowest production Cost per MT due to state of art technology
- Low Electric consumption due to direct feeding without hammer Mill
- Low maintenance cost
- No loss of production & Air pollution due to direct feeding system
LAYOUT OF JUMBO-BRQ 9050 & JUMBO - BRQ 9075
Side Elevation with Backside Conveyor
| 1 |
Briquetting Press |
|
| 2. |
Load Wheel |
| 3. |
Funnel (Kupy) |
| 4. |
Reduction Gear |
| 5. |
Screw Conveyor |
| 6. |
Electric Motor |
| 7. |
Bricks Wall of Shade |
| 8. |
Ground Flooring |
| 9. |
Space for Row Material |
| 10. |
Open Terrace |
| 11. |
Water Tank |
| 12. |
Main Electric Motor |
| 13 |
Flat Belt |
| 14. |
Die Holder |
At present in India binder less technology is most popular & successful. To adapting this technology is very suitable for Indian condition according to the characteristics of raw material available from various in different seasons. This binder less Briquetting technology is based on very high compact characteristics of combustibles cellulose agro waste such as Bagasse & saw dust, Groundnut shells, Rice husk, Cotton stalk, Custard shell etc. Into cylindrical briquettes through high heat process.
- Briquetting technology is well developed in advance countries like Switzerland, U.S.A. Denmark, Canada, Brazil, and U.K.
- Briquetting Plant consists of two major units
- Sizing up unit (Powder making units Briquetting unit)
- Briquetting unit
SIZING UP UNITS
The various Raw materials available from regions converted into powder form & Homogeneous mixing of different available raw materials are made & then the said powder form becomes input for briquetting press (unit). This sizing up unit requires only in SUPER-60 (60. mm die briquettes and have required by the material handling equipment like Conveyor, Blower, Cyclone etc.
BRIQUETTING PRESS
Prepared homogeneous raw material feed to briquetting press by screw conveyor for regular feeding. In briquetting press it passes through taper die and punch & due to high pressure & heat powder form converts into solid cylindrical briquettes due to pressure & heat, lignite content of all raw material it convert in liquid form & act as a binder so in this technology there is no need to add any binder to form briquettes.
There are two main Models of Briquetting Press
| Super 60 |
|
Briquettes produces from this press is 60mm die. And on productionbasis it is two types, one gives 550 Kg. /Hrs and second gives 750Kg./Hrs. Production. |
| |
Production Capacity |
750 Kg. /Hrs Cam Shaft Type |
| |
Size |
70 mm Diameter |
| |
Shape |
Cylindrical |
| |
Raw Material Form |
Powdery |
| |
Production Cost |
IRS. 400/- |
| |
Throw 90mm Total Stroke length 180 mm |
| |
| Jumbo 90 |
|
Briquettes produces from this press is 90mm die. This press does not require powder Making Units and it gives 1500Kg. /Hrs production. |
| |
Production Capacity |
1500 Kg. /Hrs. Cam Shaft Type |
| |
Size |
90mm Diameter |
| |
Shape |
Cylindrical |
| |
Raw Material Form |
UP to 25mm Max. |
| |
Production Cost |
IRs. 350/- |
| |
Throw 100 mm Total Stroke length 200 mm. |
| |
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