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Briquetting Plant


According to Production Capacity, Size of Raw Material and Finished product M/S JAY KHODIYAR MACHINE TOOLS has developed four models of Briquetting Plant which are -

SUPER-60 Model  
SUPREME-70 Model
JUMBO-BRQ 9050 Model
JUMBO-BRQ 9075 Model

 

briquetting plant, briquetting plants, briquetting plant India, briquetting plant Manufacturer, briquetting plants India, briquetting plants Manufacturer SUPER-60 MODEL

Super-60 is first model developed by JAY KHODIYAR MACHINE TOOLS . Although only drawback of this model is that it requires Hammer Mill for powder form of material yet till now it is best model that require medium production capacity with minimum capital invest.

Production Capacity    : 600-750 Kg/Hr
Finished product Size : 60 mm Diameter
 Finished Product Shape : Cylindrical
Raw Material form  : Powdery
Process Cost/MT (Approx) : IRs.450/-

briquetting plant, briquetting plants, briquetting plant India, briquetting plant Manufacturer, briquetting plants India, briquetting plants Manufacturer SUPREME-70 MODEL

This is latest mechanism of super-60 model. This model is best for those that want more production than Super-60 (750 to 1000 Kg/hr) but want less capital investment than Jumbo-90 Model. It is also required Hammer Mill for converting powdery form of the Raw Material.

Production Capacity    : 750-1000 Kg/Hr.
Finished product Size : 70 mm Diameter
 Finished Product Shape : Cylindrical
Raw Material form  : Powdery
Process Cost/MT (Approx) : IRs.400/-

briquetting plant, briquetting plants, briquetting plant India, briquetting plant Manufacturer, briquetting plants India, briquetting plants Manufacturer POWDER MAKING UNIT

As above mentioned that both models will accept only powdery form of Raw Material so, it must required powder making unit. Powder making unit consist parts of :

Screw Conveyor : Regular feeding of Raw Material up to Hammer Mill
Hammer Mill : Reducing size of Raw Material up to powdery form
Blower, pipe, cyclone & Air lock : Transporting the processed Raw Material
Holding Bin : Storage of powdery Raw material
Screw Conveyor : Convey the material up to Briquetting press

briquetting plant, briquetting plants, briquetting plant India, briquetting plant Manufacturer, briquetting plants India, briquetting plants Manufacturer LAYOUT OF SUPER - 60 & SUPREME - 70 MODEL

1 Briquetting press
Jay Khodiyar Machine Tools  Manufacturer of Briquetting plants, Briquetting Machine and Briquetting in india Gujarat [Rajkot].
2. Screw conveyor
3. Holding Bio
4. Holding Bin
5. Cyclone
6. Rotary Air lock
7. Connecting pipe
8. Blower
9. Hammer Mill
10. Screw Conveyor for R.M. Feeding
11. Space for Raw material
12. Ground flooring
13 Die Holder (output of Briquettes)
14. Main Electric Motor

briquetting plant, briquetting plants, briquetting plant India, briquetting plant Manufacturer, briquetting plants India, briquetting plants Manufacturer JAMBO - BRQ 9050 & JUMBO-BRQ 9075 MODEL


The flagship product of JAY KHODIYAR MACHINE TOOLS is JUMBO-BRQ 9050  & JUMBO-BRQ 9075 Model. It has Jumbo production capacity with minimum operation cost in compare to above two models. Some latest modifications make it more economical and most effective model

 

briquetting plant, briquetting plants, briquetting plant India, briquetting plant Manufacturer, briquetting plants India, briquetting plants Manufacturer BRIQUETTING PLANT JUMBO-BRQ 9050

Our New Research to make low production cost with the nearer same production capacity of 75 HP Model.

Production Capacity    : 1100-1200 Kg/Hr.
Finished product Size : 90 mm Diameter
Finished Product Shape : Cylindrical
Process Cost/MT (Approx) : IRs.300/-

THE FEATURES OF JUMBO-BRQ 9050

  • Maximum Production Capacity
  • Heavy structure with standard design
  •  Acceptability up to 20 mm size of Raw Material (NO need of powder Form)
  • Easy Operating system
  • High-density of finished product with 90 mm diameter
  • Lowest production Cost per MT due to state of art technology
  • Low Electric consumption due to direct feeding without hammer Mill
  • Low maintenance cost
  • Low management cost due to high production capacity
  • No loss of production & Air pollution due to direct feeding system

briquetting plant, briquetting plants, briquetting plant India, briquetting plant Manufacturer, briquetting plants India, briquetting plants Manufacturer BRIQUETTING PLANT JUMBO-BRQ 9075

Production Capacity    : 1200-1500 Kg/Hr.
Finished product Size : 90 mm Diameter
Raw Material Form : Cylindrical
Process Cost/MT (Approx) : IRs.350/-

THE FEATURES OF JUMBO-BRQ 9075

  • Maximum Production Capacity
  • Heavy structure with standard design
  • Acceptability up to 20 mm size of Raw Material (NO need of powder Form)
  • Easy Operating system
  • High-density of finished product with 90 mm diameter
  • Lowest production Cost per MT due to state of art technology
  • Low Electric consumption due to direct feeding without hammer Mill
  • Low maintenance cost
  • No loss of production & Air pollution due to direct feeding system

briquetting plant, briquetting plants, briquetting plant India, briquetting plant Manufacturer, briquetting plants India, briquetting plants Manufacturer LAYOUT OF JUMBO-BRQ 9050 & JUMBO - BRQ 9075

  Side Elevation with Backside Conveyor

1 Briquetting Press
Briquetting, Briquetting Plant, Briquetting Machine.
2. Load Wheel
3. Funnel (Kupy)
4. Reduction Gear
5. Screw Conveyor
6. Electric Motor
7. Bricks Wall of Shade
8. Ground Flooring
9. Space for Row Material
10.  Open Terrace
11. Water Tank
12. Main Electric Motor
13 Flat Belt
14. Die Holder

At present in India binder less technology is most popular & successful. To adapting this technology is very suitable for Indian condition according to the characteristics of raw material available from various in different seasons. This binder less Briquetting technology is based on very high compact characteristics of combustibles cellulose agro waste such as Bagasse & saw dust, Groundnut shells, Rice husk, Cotton stalk, Custard shell etc. Into cylindrical briquettes through high heat process.

  • Briquetting technology is well developed in advance countries like Switzerland, U.S.A. Denmark, Canada, Brazil, and U.K.
  • Briquetting Plant consists of two major units
  • Sizing up unit  (Powder making units Briquetting unit)
  • Briquetting unit

 

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The various Raw materials available from regions converted into powder form & Homogeneous mixing of different available raw materials are made & then the said powder form becomes input for briquetting press (unit). This sizing up unit requires only in SUPER-60 (60. mm die briquettes and have required by the material handling equipment like Conveyor, Blower, Cyclone etc.

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Prepared homogeneous raw material feed to briquetting press by screw conveyor for regular feeding. In briquetting press it passes through taper die and punch & due to high pressure & heat powder form converts into solid cylindrical briquettes due to pressure & heat, lignite content of all raw material it convert in liquid form & act as a binder so in this technology there is no need to add any binder to form briquettes.

There are two main Models of Briquetting Press

Super 60   
Briquettes produces from this press is 60mm die. And on productionbasis it is two types, one gives 550 Kg. /Hrs and second gives 750Kg./Hrs. Production.
  Production Capacity 750 Kg. /Hrs Cam Shaft Type
  Size 70 mm Diameter
  Shape Cylindrical
  Raw Material Form Powdery
  Production Cost IRS. 400/-
  Throw 90mm Total Stroke length 180 mm
 
Jumbo 90   
Briquettes produces from this press is 90mm die. This press does not  require powder Making Units and it gives 1500Kg. /Hrs production.
  Production Capacity 1500 Kg. /Hrs. Cam Shaft Type
  Size 90mm Diameter
  Shape Cylindrical
  Raw Material Form UP to 25mm Max.
  Production Cost IRs. 350/-
  Throw 100 mm Total Stroke length 200 mm.
 

 


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