BRIQUETTING PLANT

According to Production Capacity, Size of Raw Material and Finished product  M/S JAY KHODIYAR MACHINE TOOLS has developed four models of Briquetting Plant which are

SUPER-60 MODEL

Super-60 is first model developed by JAY KHODIYAR MACHINE TOOLS. Although only drawback of this model is that it requires Hammer Mill for powder form of material yet till now it is best model that require medium production capacity with minimum capital invest.

Production Capacity 750-1000 Kg/Hr.
Finished product Size 70 mm Diameter
Finished Product Shape Cylindrical
Raw Material form Powdery
Process Cost/MT (Approx) IRs.400/-

SUPREME-70 MODEL

This is latest mechanism of super-60 model. This model is best for those that want more production than Super-60 (750 to 1000 Kg/hr) but want less capital investment than Jumbo-90 Model. It is also required Hammer Mill for converting powdery form of the Raw Material.

Production Capacity 750-1000 Kg/Hr.
Finished product Size 70 mm Diameter
 Finished Product Shape Cylindrical
Raw Material form  Powdery
Process Cost/MT (Approx) IRs.400/-

POWDER MAKING UNIT

As above mentioned that both models will accept only powdery form of Raw Material so, it must required powder making unit. Powder making unit consist parts of :

Screw Conveyor Regular feeding of Raw Material up to Hammer Mill
Hammer Mill Reducing size of Raw Material up to powdery form
Blower, pipe, cyclone & Air lock Transporting the processed Raw Material
Holding Bin Storage of powdery Raw material
Screw Conveyor Convey the material up to Briquetting press

LAYOUT OF SUPER - 60 & SUPREME - 70 MODEL

  1. Briquetting press 
  2. Screw conveyor
  3. Holding Bio
  4. Holding Bin
  5. Cyclone
  6. Rotary Air lock
  7. Connecting pipe
  8. Blower
  9. Hammer Mill
  10. Screw Conveyor for R.M. Feeding
  11. Space for Raw material
  12. Ground flooring
  13. Die Holder (output of Briquettes)
  14. Main Electric Motor

JAMBO - BRQ 9050 & JUMBO-BRQ 9075 MODEL

As above mentioned that both models will accept only powdery form of Raw Material so, it must required powder making unit. Powder making unit consist parts of


BRIQUETTING PLANT JUMBO-BRQ 9050

Our New Research to make low production cost with the nearer same production capacity of 75 HP Model.

THE FEATURES OF JUMBO-BRQ 9050

  • Maximum Production Capacity
  • Heavy structure with standard design
  • Acceptability up to 20 mm size of Raw Material (NO need of powder Form)
  • Easy Operating system
  • High-density of finished product with 90 mm diameter
  • Lowest production Cost per MT due to state of art technology
  • Low Electric consumption due to direct feeding without hammer Mill
  • Low maintenance cost
  • Low management cost due to high production capacity
  • No loss of production & Air pollution due to direct feeding system
Production Capacity    1100-1200 Kg/Hr.
Finished product Size 90 mm Diameter
Finished Product Shape Cylindrical
Process Cost/MT (Approx) IRs.300/-

BRIQUETTING PLANT JUMBO-BRQ 9075

THE FEATURES OF JUMBO-BRQ 9075

  • Maximum Production Capacity
  • Heavy structure with standard design
  • Acceptability up to 20 mm size of Raw Material (NO need of powder Form)
  • Easy Operating system
  • High-density of finished product with 90 mm diameter
  • Lowest production Cost per MT due to state of art technology
  • Low Electric consumption due to direct feeding without hammer Mill
  • Low maintenance cost
  • No loss of production & Air pollution due to direct feeding system
roduction Capacity 1200-1500 Kg/Hr.
Finished product Size 90 mm Diameter
Raw Material Form Cylindrical
Process Cost/MT (Approx) IRs.350/-

LAYOUT OF JUMBO-BRQ 9050 & JUMBO - BRQ 9075

Side Elevation with Backside Conveyor

  1. Briquetting Press
  2. Load Wheel
  3. Funnel (Kupy)
  4. Reduction Gear
  5. Screw Conveyor
  6. Electric Motor
  7. Bricks Wall of Shade
  8. Ground Flooring
  9. Space for Row Material
  10. Open Terrace
  11. Water Tank
  12. Main Electric Motor
  13. Flat Belt
  14. Die Holder

At present in India binder less technology is most popular & successful. To adapting this technology is very suitable for Indian condition according to the characteristics of raw material available from various in different seasons. This binder less Briquetting technology is based on very high compact characteristics of combustibles cellulose agro waste such as Bagasse & saw dust, Groundnut shells, Rice husk, Cotton stalk, Custard shell etc. Into cylindrical briquettes through high heat process.

  • Briquetting technology is well developed in advance countries like Switzerland, U.S.A. Denmark, Canada, Brazil, and U.K.
  • Briquetting Plant consists of two major units
  • Sizing up unit  (Powder making units Briquetting unit)
  • Briquetting unit

SIZING UP UNITS

The various Raw materials available from regions converted into powder form & Homogeneous mixing of different available raw materials are made & then the said powder form becomes input for briquetting press (unit). This sizing up unit requires only in SUPER-60 (60. mm die briquettes and have required by the material handling equipment like Conveyor, Blower, Cyclone etc.


BRIQUETTING PRESS

Prepared homogeneous raw material feed to briquetting press by screw conveyor for regular feeding. In briquetting press it passes through taper die and punch & due to high pressure & heat powder form converts into solid cylindrical briquettes due to pressure & heat, lignite content of all raw material it convert in liquid form & act as a binder so in this technology there is no need to add any binder to form briquettes.

There are two main Models of Briquetting Press


Super 60

Briquettes produces from this press is 60mm die. And on productionbasis it is two types, one gives 550 Kg./Hrs and second gives 750Kg./Hrs. Production.

Production Capacity 750 Kg. /Hrs Cam Shaft Type
Size 70 mm Diameter
Shape Cylindrical
Raw Material Form Powdery
Production Cost IRS. 400/-

Jumbo 90

Briquettes produces from this press is 90mm die. This press does not require powder Making Units and it gives 1500Kg. /Hrs production.

 
Production Capacity 1500 Kg. /Hrs. Cam Shaft Type
Size 90mm Diameter
Shape Cylindrical
Raw Material Form UP to 25mm Max.
Production Cost IRs. 350/-
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